Rotary Hook Support Adjustment

bar.bmp

The rotary hook support may need to be adjusted if a garment gets caught in the rotary hook, or if it is loosened.  The proper adjustment of the rotary hook support is based on proper needle case calibration, please refer to the Needle Case Calibration procedure if necessary prior to completing the inspection.

Tools Needed:

hook_support_fixture.JPG

Figure 1 - Hook Retaining Finger Gauge

Inspection Procedure

  1. Remove the bobbin case.

  2. Remove the needle plate.

a. Remove the 2.5mm Allen screws that secure the needle plate.

     needle_plate_screws.JPG

        Figure 2 – Needle Plate Screws

 

  1. In AOS, click on Maintenance Menu and then click the Head Timing Tab.

  2. Click the button labeled Bottom Center.

CAUTION:  The needle will move without any on-screen prompting when you are in the Maintenance Menu.

 zposition180.gif

Figure 3 – Head Timing Tab

  1. Inspect the left-to-right position of the tip of the hook support (the portion of the hook support that is positioned inside the notch of the rotary hook – see Fig. 5) as it aligns to the needle.  It should be centered left-to-right.  If not, it may be necessary to bend the hook support to the correct alignment by hand (without tools), being careful not to scratch the highly polished surface.  If this is not possible, you may need to replace the hook support (PN: 33046).

 hook_support_diagram.jpg

Figure 4 – Hook Support Position Left-to-Right

  1. Once the left-to-right position of the hook support is correct, click the Head Up button and then click OK.

  2. Insert the retaining finger gauge between the hook support and the hook basket.  

CAUTION:  If the gauge does not slide in easily, do not force it.  You may scratch the highly polished surface of the hook support or hook basket, resulting in thread breaks.

 new_hook_timing_gap.jpg

Figure 5 – Retaining Finger Gauge Usage

The retaining finger gauge should slide between the hook support and hook basket with no resistance.  The gap between the hook support and hook basket should be no more than 1.1 times the thickness of the gauge.  (The gauge is 0.020” and the tolerance is +/- 0.002”.)

  1. The tip of the hook support should be flush with the top of the hook basket.

  2. If the adjustment is not correct, continue to the Adjustment Procedure below.

 

Adjustment Procedure

Note: Prior to adjustment, be sure to follow steps 1 through 9 in the Rotary Hook Support Inspection Procedure above.

  1. Use the 2mm Allen wrench to loosen the 2 screws holding the hook support.

hook_support_screws.JPG

Figure 1 – Hook Support Screws

  1. Position the hook support in the notch at the top of the rotary hook basket.

 rotary_hook_spacing.jpg

Figure 2 – Rotary Hook Basket Notch

  1. Insert the gauge between the hook support and hook basket.  

  2. Holding the hook support from the side with the adjustment screws, adjust the position of the hook support to the requirements specified in the inspection procedure.

  3. Remove the gauge while holding the position of the hook support, being careful not to scratch the highly polished surface (this is critical to proper operation).

  4. Tighten the 2 screws holding the hook support.

 hook_timing_from_robert.jpg

Figure 3 – Hook Support Adjustment

  1. Verify that the gauge still slides freely between the basket and hook support.

  2. You may now reinstall the needle plate and bobbin case.